- •1. TABLE OF CONTENTS
- •DI:2. BASIC DESIGN
- •DI:2.1 REFERENCES
- •DI:3. COMMERCIAL
- •3.1 REFERENCES
- •DI:4. PRODUCT DESIGN
- •DI:4.1 LEGAL DESIGN AXIOMS
- •4.2 REFERENCES
- •DI:5. SPECIFICATIONS
- •5.1 REFERENCES
- •DI:6. DESIGN METHODS
- •DI:6.1 BLACK BOX DESIGN
- •DI:6.2 REFERENCES
- •DI:7. CONCEPTUAL DESIGN
- •DI:7.1 GENERATION OF CONCEPTS
- •DI:7.1.1 Brain Storming
- •DI:7.1.1.1 - Practice Problems
- •DI:7.1.2 Diagramming
- •DI:7.1.2.1 - Practice Problems
- •DI:7.1.3 Patents
- •DI:7.2 CONCEPT EVALUATION
- •DI:7.2.1 Decision Matrix
- •7.3 REFERENCES
- •DI:8. HUMAN FACTORS/ERGONOMICS
- •DI:8.1 ERGONOMICS
- •DI:8.2 SAFETY
- •DI:8.2.1 Environment
- •DI:8.2.2 MIL-STD 882B - System Safety Program Requirements
- •DI:8.3 HUMAN STRENGTH AND PROPORTIONS
- •DI:8.4 EQUIPMENT INTERFACES
- •8.5 REFERENCES
- •DI:9. MANAGEMENT
- •DI:9.1 PRACTICE PROBLEMS
- •9.2 REFERENCES
- •DI:10. DESIGN TEAMS
- •DI:10.1 TEAM PROFILES
- •DI:10.1.1 Personalities
- •DI:10.1.1.1 - Personality Traits
- •DI:10.1.1.2 - Personality Types
- •DI:10.1.2 Team Composition
- •DI:10.1.3 Team Success
- •10.2 REFERENCES
- •DI:11. ADMINISTRATION
- •11.1 REFERENCES
- •DI:12. CONCURRENT ENGINEERING
- •DI:12.1 OVERVIEW
- •DI:12.2 DOING CONCURRENT ENGINEERING
- •DI:12.3 FUTURE TOOLS FOR CONCURRENT ENGINEERING
- •DI:12.4 SOFTWARE CONCURRENT ENGINEERING
- •DI:12.5 METHODS
- •12.6 REFERENCES
- •DI:13. DESIGN FOR X (DFX)
- •DI:13.1 OVERVIEW
- •DI:13.2 DESIGN FOR ASSEMBLY (DFA)
- •DI:13.2.1 Design rule summary
- •DI:13.2.2 Rules for Manual/Automatic Assembly
- •DI:13.2.3 Reducing the Number of Parts
- •DI:13.2.4 Feeding and Orienting Parts
- •DI:13.2.4.1 - Part Tangling/Nesting
- •DI:13.2.4.2 - Handling Parts
- •DI:13.2.4.3 - Orienting Parts
- •DI:13.2.4.4 - Locating and Aligning Parts
- •DI:13.2.4.5 - Part Symmetry
- •DI:13.2.4.6 - Part Shape, Size and Thickness
- •DI:13.2.5 Mating Parts
- •DI:13.2.6 Adjustments
- •DI:13.2.7 Modular Assemblies
- •DI:13.2.8 Standard Parts
- •DI:13.2.9 Part Fixtures and Jigs
- •DI:13.2.10 Bottom Up Layered Assemblies
- •DI:13.2.11 Examples
- •DI:13.3 DESIGN FOR MANUFACTURING (DFM)
- •DI:13.4 DESIGN FOR RECYCLING (DFR)
- •DI:13.4.1 Reduce Materials and Energy
- •DI:13.4.2 Consolidated Parts
- •DI:13.4.3 Ease Of Disassembly
- •DI:13.4.4 Recycling Markings
- •DI:13.5 REFERENCES
- •DI:13.6 SAMPLE QUESTIONS
- •DI:13.7 AXIOMATIC DESIGN
- •DI:13.7.1 Suh’s Methodology
- •DI:13.7.1.1 - The Information Axiom
- •DI:14. DRAFTING
- •DI:14.1 CONVENTIONAL DRAFTING
- •DI:14.1.1 Manual Drafting
- •DI:14.1.2 Turning Three Dimensions Into Two (Multi View Drawings)
- •DI:14.1.2.1 - The Glass Box
- •DI:14.1.3 Lines
- •DI:14.1.4 Holes
- •DI:14.1.5 Special Cases
- •DI:14.1.5.1 - Aligned Features
- •DI:14.1.5.2 - Incomplete Views
- •DI:14.1.6 Section Views
- •DI:14.1.6.1 - Full Sections
- •DI:14.1.6.2 - Offset Section
- •DI:14.1.6.3 - Half Section
- •DI:14.1.6.4 - Cut Away Sections
- •DI:14.1.6.5 - Revolved Section
- •DI:14.1.6.6 - Removed Section
- •DI:14.1.6.7 - Auxiliary Section
- •DI:14.1.6.8 - Thin Wall Section
- •DI:14.1.6.9 - Assembly Section
- •DI:14.1.6.10 - Special Cases
- •DI:14.1.6.11 - Fill Patterns
- •DI:14.1.7 Auxiliary Views
- •DI:14.1.7.1 - Secondary Auxiliary Views
- •DI:14.1.7.2 - Partial Auxiliary Views
- •DI:14.1.8 Descriptive Geometry
- •DI:14.1.9 Isometric Views
- •DI:14.1.10 Special Techniques
- •DI:14.2 NOTATIONS
- •DI:14.2.1 Basic Dimensions and Tolerances
- •DI:14.2.2 Geometric Dimensioning and Tolerancing (GD & T)
- •DI:14.2.2.1 - Feature Control Symbols
- •DI:14.2.2.2 - Symbols and Meaning
- •DI:14.2.2.3 - Datums
- •DI:14.2.2.4 - Modifiers
- •DI:14.3 WORKING DRAWINGS
- •DI:14.3.1 Drawing Elements
- •DI:14.3.1.1 - Title Blocks
- •DI:14.3.1.2 - Drawing Checking
- •DI:14.3.1.3 - Drawing Revisions
- •DI:14.3.1.4 - Bill of Materials (BOM)
- •DI:14.3.2 Drawing Types
- •DI:14.3.2.1 - Assembly Drawings
- •DI:14.3.2.2 - Subassembly Drawings
- •DI:14.3.2.3 - Exploded Assembly Drawings
- •DI:14.3.2.4 - Detailed Drawings
- •DI:14.4 PRACTICE PROBLEMS
- •14.5 REFERENCES
- •DI:15. COMPUTER AIDED DESIGN (CAD)
- •DI:15.1 DESIGN
- •DI:15.2 CAD HISTORY
- •DI:15.3 BASIC REQUIREMENTS OF CAD SYSTEMS
- •DI:15.4 EDITING AND CREATING
- •DI:15.4.1 2D Curves and Lines
- •DI:15.4.2 Surfaces
- •DI:15.5 USER INTERPRETATION OF THE GEOMETRIC MODEL
- •DI:15.6 USER DIRECTED CHANGES TO THE GEOMETRIC MODEL
- •DI:15.6.1 Modern Hardware for CAD Systems
- •DI:15.7 SELECTING A CAD SYSTEM
- •DI:15.7.1 An Example Plan for Selecting a CAD system
- •DI:15.7.2 A Checklist of CAD/CAM System Features
- •DI:15.8 DESIGN
- •DI:15.8.1 Graphical User Interfaces
- •DI:15.9 PRACTICE PROBLEMS
- •DQ:16. GEOMETRICAL MODELLING OF PARTS
- •DQ:16.1 OVERVIEW
- •DQ:16.2 GEOMETRIC MODELS
- •DQ:16.2.1 Elemental Depiction:
- •DQ:16.2.2 Surface Description
- •DQ:16.2.3 Solid - Swept
- •DQ:16.2.4 Solid - B-Rep (Boundary Representation)
- •DQ:16.2.5 Solid - CSG
- •DQ:16.2.6 Tessellated Models
- •DQ:16.2.7 Features
- •DQ:16.3 SOLID MODELERS
- •DO:16.4 MASS PROPERTIES
- •DO:16.5 NON-MANIFOLD PARTS
- •DO:16.6 NUMERICAL ACCURACY
- •DO:16.7 PRACTICE PROBLEMS
- •DM:17. GEOMETRICAL MODELLING FOR DESIGN
- •DG:18. CAD FILE FORMATS
- •DG:18.1 GRAPHICS FORMATS
- •DG:18.2 CAD FORMATS
- •DG:18.2.1 Proprietary “Standard” Formats
- •DG:18.2.2 Standard Formats
- •DG:18.2.2.1 - IGES
- •DG:18.2.2.1.1 - Flag section (optional)
- •DG:18.2.2.1.2 - Start section
- •DG:18.2.2.2 - Global section
- •DG:18.2.2.3 - Directory entry sections
- •DG:18.2.2.4 - Parameter entry section
- •DG:18.2.2.5 - Terminate section
- •DG:18.2.2.6 - A Sample IGES File
- •DG:18.2.3 A DXF File
- •DG:18.3 PDES/STEP
- •DG:18.4 PRACTICE PROBLEMS
- •DC:19. COMPUTER AIDED ENGINEERING (CAE)
- •DC:19.1 FINITE ELEMENT ANALYSIS (FEA)
- •DC:19.2 ASSEMBLY AND KINEMATICS
- •DC:19.2.1 Tolerancing
- •DC:19.3 ASSEMBLIES
- •DC:19.4 OPTIMIZATION
page 18
DI:7.1.3 Patents
•Use patents as a source for ideas
•Using keywords patents can be searched on-line
•A patent is typically made of common parts. The most useful are,
-an abstract
-references
-a long description
-a set of specific claims
DI:7.2 CONCEPT EVALUATION
•After design concepts have been developed they must be reviewed.
•When evaluating concepts, we are best to start with many concepts and then refine,
page 19
conceptual |
design |
is |
design |
feasible? |
yes |
is there |
an unknown or |
vague component? |
yes |
add detail/research |
discard design |
review process for one conceptual design
no |
|
|
no |
build/model/ |
|
simulate/prototype |
|
|
|
|
|
|
will |
|
|
concept |
no |
|
work? |
|
|
yes |
|
acceptable concept |
discard concept |
page 20
brainstorming
decision matrix
need/specifications
Process to generate a conceptual design
develop a few conceptual designs
review each conceptual design
evaluate the remaining conceptual designs
select a concept detailed design
final conceptual design
DI:7.2.1 Decision Matrix
•Basically we set some criteria, give them a value, and then compare conceptual designs to it. The final results are numerical.
•For this method we,
1.list the conceptual designs as columns.
2.List the criteria as rows (these criteria are like those used in QFD).
3.A weight is given to each criteria.
4.A score is given to the concept for each criteria. The ranking is done relative to one of the design concepts, with the middle of the scale being the first concept. A scale of -3 to +3 is reasonable.