- •1. TABLE OF CONTENTS
- •DI:2. BASIC DESIGN
- •DI:2.1 REFERENCES
- •DI:3. COMMERCIAL
- •3.1 REFERENCES
- •DI:4. PRODUCT DESIGN
- •DI:4.1 LEGAL DESIGN AXIOMS
- •4.2 REFERENCES
- •DI:5. SPECIFICATIONS
- •5.1 REFERENCES
- •DI:6. DESIGN METHODS
- •DI:6.1 BLACK BOX DESIGN
- •DI:6.2 REFERENCES
- •DI:7. CONCEPTUAL DESIGN
- •DI:7.1 GENERATION OF CONCEPTS
- •DI:7.1.1 Brain Storming
- •DI:7.1.1.1 - Practice Problems
- •DI:7.1.2 Diagramming
- •DI:7.1.2.1 - Practice Problems
- •DI:7.1.3 Patents
- •DI:7.2 CONCEPT EVALUATION
- •DI:7.2.1 Decision Matrix
- •7.3 REFERENCES
- •DI:8. HUMAN FACTORS/ERGONOMICS
- •DI:8.1 ERGONOMICS
- •DI:8.2 SAFETY
- •DI:8.2.1 Environment
- •DI:8.2.2 MIL-STD 882B - System Safety Program Requirements
- •DI:8.3 HUMAN STRENGTH AND PROPORTIONS
- •DI:8.4 EQUIPMENT INTERFACES
- •8.5 REFERENCES
- •DI:9. MANAGEMENT
- •DI:9.1 PRACTICE PROBLEMS
- •9.2 REFERENCES
- •DI:10. DESIGN TEAMS
- •DI:10.1 TEAM PROFILES
- •DI:10.1.1 Personalities
- •DI:10.1.1.1 - Personality Traits
- •DI:10.1.1.2 - Personality Types
- •DI:10.1.2 Team Composition
- •DI:10.1.3 Team Success
- •10.2 REFERENCES
- •DI:11. ADMINISTRATION
- •11.1 REFERENCES
- •DI:12. CONCURRENT ENGINEERING
- •DI:12.1 OVERVIEW
- •DI:12.2 DOING CONCURRENT ENGINEERING
- •DI:12.3 FUTURE TOOLS FOR CONCURRENT ENGINEERING
- •DI:12.4 SOFTWARE CONCURRENT ENGINEERING
- •DI:12.5 METHODS
- •12.6 REFERENCES
- •DI:13. DESIGN FOR X (DFX)
- •DI:13.1 OVERVIEW
- •DI:13.2 DESIGN FOR ASSEMBLY (DFA)
- •DI:13.2.1 Design rule summary
- •DI:13.2.2 Rules for Manual/Automatic Assembly
- •DI:13.2.3 Reducing the Number of Parts
- •DI:13.2.4 Feeding and Orienting Parts
- •DI:13.2.4.1 - Part Tangling/Nesting
- •DI:13.2.4.2 - Handling Parts
- •DI:13.2.4.3 - Orienting Parts
- •DI:13.2.4.4 - Locating and Aligning Parts
- •DI:13.2.4.5 - Part Symmetry
- •DI:13.2.4.6 - Part Shape, Size and Thickness
- •DI:13.2.5 Mating Parts
- •DI:13.2.6 Adjustments
- •DI:13.2.7 Modular Assemblies
- •DI:13.2.8 Standard Parts
- •DI:13.2.9 Part Fixtures and Jigs
- •DI:13.2.10 Bottom Up Layered Assemblies
- •DI:13.2.11 Examples
- •DI:13.3 DESIGN FOR MANUFACTURING (DFM)
- •DI:13.4 DESIGN FOR RECYCLING (DFR)
- •DI:13.4.1 Reduce Materials and Energy
- •DI:13.4.2 Consolidated Parts
- •DI:13.4.3 Ease Of Disassembly
- •DI:13.4.4 Recycling Markings
- •DI:13.5 REFERENCES
- •DI:13.6 SAMPLE QUESTIONS
- •DI:13.7 AXIOMATIC DESIGN
- •DI:13.7.1 Suh’s Methodology
- •DI:13.7.1.1 - The Information Axiom
- •DI:14. DRAFTING
- •DI:14.1 CONVENTIONAL DRAFTING
- •DI:14.1.1 Manual Drafting
- •DI:14.1.2 Turning Three Dimensions Into Two (Multi View Drawings)
- •DI:14.1.2.1 - The Glass Box
- •DI:14.1.3 Lines
- •DI:14.1.4 Holes
- •DI:14.1.5 Special Cases
- •DI:14.1.5.1 - Aligned Features
- •DI:14.1.5.2 - Incomplete Views
- •DI:14.1.6 Section Views
- •DI:14.1.6.1 - Full Sections
- •DI:14.1.6.2 - Offset Section
- •DI:14.1.6.3 - Half Section
- •DI:14.1.6.4 - Cut Away Sections
- •DI:14.1.6.5 - Revolved Section
- •DI:14.1.6.6 - Removed Section
- •DI:14.1.6.7 - Auxiliary Section
- •DI:14.1.6.8 - Thin Wall Section
- •DI:14.1.6.9 - Assembly Section
- •DI:14.1.6.10 - Special Cases
- •DI:14.1.6.11 - Fill Patterns
- •DI:14.1.7 Auxiliary Views
- •DI:14.1.7.1 - Secondary Auxiliary Views
- •DI:14.1.7.2 - Partial Auxiliary Views
- •DI:14.1.8 Descriptive Geometry
- •DI:14.1.9 Isometric Views
- •DI:14.1.10 Special Techniques
- •DI:14.2 NOTATIONS
- •DI:14.2.1 Basic Dimensions and Tolerances
- •DI:14.2.2 Geometric Dimensioning and Tolerancing (GD & T)
- •DI:14.2.2.1 - Feature Control Symbols
- •DI:14.2.2.2 - Symbols and Meaning
- •DI:14.2.2.3 - Datums
- •DI:14.2.2.4 - Modifiers
- •DI:14.3 WORKING DRAWINGS
- •DI:14.3.1 Drawing Elements
- •DI:14.3.1.1 - Title Blocks
- •DI:14.3.1.2 - Drawing Checking
- •DI:14.3.1.3 - Drawing Revisions
- •DI:14.3.1.4 - Bill of Materials (BOM)
- •DI:14.3.2 Drawing Types
- •DI:14.3.2.1 - Assembly Drawings
- •DI:14.3.2.2 - Subassembly Drawings
- •DI:14.3.2.3 - Exploded Assembly Drawings
- •DI:14.3.2.4 - Detailed Drawings
- •DI:14.4 PRACTICE PROBLEMS
- •14.5 REFERENCES
- •DI:15. COMPUTER AIDED DESIGN (CAD)
- •DI:15.1 DESIGN
- •DI:15.2 CAD HISTORY
- •DI:15.3 BASIC REQUIREMENTS OF CAD SYSTEMS
- •DI:15.4 EDITING AND CREATING
- •DI:15.4.1 2D Curves and Lines
- •DI:15.4.2 Surfaces
- •DI:15.5 USER INTERPRETATION OF THE GEOMETRIC MODEL
- •DI:15.6 USER DIRECTED CHANGES TO THE GEOMETRIC MODEL
- •DI:15.6.1 Modern Hardware for CAD Systems
- •DI:15.7 SELECTING A CAD SYSTEM
- •DI:15.7.1 An Example Plan for Selecting a CAD system
- •DI:15.7.2 A Checklist of CAD/CAM System Features
- •DI:15.8 DESIGN
- •DI:15.8.1 Graphical User Interfaces
- •DI:15.9 PRACTICE PROBLEMS
- •DQ:16. GEOMETRICAL MODELLING OF PARTS
- •DQ:16.1 OVERVIEW
- •DQ:16.2 GEOMETRIC MODELS
- •DQ:16.2.1 Elemental Depiction:
- •DQ:16.2.2 Surface Description
- •DQ:16.2.3 Solid - Swept
- •DQ:16.2.4 Solid - B-Rep (Boundary Representation)
- •DQ:16.2.5 Solid - CSG
- •DQ:16.2.6 Tessellated Models
- •DQ:16.2.7 Features
- •DQ:16.3 SOLID MODELERS
- •DO:16.4 MASS PROPERTIES
- •DO:16.5 NON-MANIFOLD PARTS
- •DO:16.6 NUMERICAL ACCURACY
- •DO:16.7 PRACTICE PROBLEMS
- •DM:17. GEOMETRICAL MODELLING FOR DESIGN
- •DG:18. CAD FILE FORMATS
- •DG:18.1 GRAPHICS FORMATS
- •DG:18.2 CAD FORMATS
- •DG:18.2.1 Proprietary “Standard” Formats
- •DG:18.2.2 Standard Formats
- •DG:18.2.2.1 - IGES
- •DG:18.2.2.1.1 - Flag section (optional)
- •DG:18.2.2.1.2 - Start section
- •DG:18.2.2.2 - Global section
- •DG:18.2.2.3 - Directory entry sections
- •DG:18.2.2.4 - Parameter entry section
- •DG:18.2.2.5 - Terminate section
- •DG:18.2.2.6 - A Sample IGES File
- •DG:18.2.3 A DXF File
- •DG:18.3 PDES/STEP
- •DG:18.4 PRACTICE PROBLEMS
- •DC:19. COMPUTER AIDED ENGINEERING (CAE)
- •DC:19.1 FINITE ELEMENT ANALYSIS (FEA)
- •DC:19.2 ASSEMBLY AND KINEMATICS
- •DC:19.2.1 Tolerancing
- •DC:19.3 ASSEMBLIES
- •DC:19.4 OPTIMIZATION
page 73
DI:14. DRAFTING
•Drafting was previously a set of techniques (using compasses, angles, T-squares, etc.) for creating drawings that could be understood and used in manufacturing.
•More recently drafting is focusing less on techniques and more on conventions, because of CAD systems.
•The conventions of drafting are very important because they allow us to define parts in a way that they will be understood by any engineer, machinist, technologist, etc.
DI:14.1 CONVENTIONAL DRAFTING
•The purpose of drafting is to present technical ideas in precise and concise forms.
•A properly drafted drawing should be understood by any engineer.
•A sample of a drafted drawing is given below.
page 74
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Ø0.25 |
Ø0.006 |
M |
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1.750 |
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A |
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Ø2.00 |
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Ø1.62 |
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0.25 |
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A |
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2.50 |
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Ø1.0005/0.9995 |
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section A-A |
2 |
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Notes: |
part: bushing |
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1. Break sharp edges to 0.01 max. |
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date: |
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Drill Ø0.985 ream to spec. |
etc.... |
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DI:14.1.1 Manual Drafting
•This is the use of drafting boards, pencils, pens, and a number of specialized tools for drafting. While this method is still very popular, the techniques used in manual drafting are quickly being displaced by CAD (Computer Aided Design) systems.
•I will not cover some of the manual drawing topics list below, but more information on them appears in a large number of drafting books.
-lettering
-hand sketching
-drawing ellipses
-etc